Sunday, 15 August 2010

Day 16 - Sunday

The final day !! tomorrow I'm back to work so today really needed to go well, luckily it did.

First job was to go and purchase the extra pea gravel needed to fill the frame before laying the deck. I went for an additional 15 bags of gravel which took two trips to collect as I didn't want to break the car.

Here they are ready to go:

With all the gravel in place the frame is ready for decking, it's a shame I'll never see the frame again I have grown quite fond of it, and with the decking boards down you will never see the engineering which went into it, oh well..

After 15 days of really f''king back breaking hard graft it was time to finally lay the decking boards.

With all the decking boards screwed in tight there was nothing left but to sweep up, luckily I had a little help.

Obviously there is still some work to do, the side sleeper arrangement needs finalising and fixing, the back bed needs turning over and then there is all the planting. The main thing is the deck is finished, thank f$&k. With such a small garden it was difficult to know what best to do with it, many ideas were discussed but we always came back to this one although it seemed almost impossible to achieve. I'm so glad we stuck with the hardest but ultimately the best option.

I have vowed not to touch anything DIY related for at least the next two weeks, but I'll probably break it come the weekend...

So the end result after 16 days of toil is arms like hams, a sore back, empty wallet and this, and I for one couldn't be happier. See you.

And let's remeber how it used to look just a month ago..

Saturday, 14 August 2010

Day 15 - Saturday

Superb progress today. First up, legs ! Here are the eight legs cut and bolted to the frame sat nicely in their holes with a cut through the anti-weed fabric for access.

I love a little steel on wood..

The full deck frame with legs bolted and concreted in and a few bolsters between the crossbeams.

And now to lay the pea gravel, I optimistically bought eight bags but that's not going to cut it, by my rough calculations I'll need another 18 bags at £5.09 a pop, so off to the DIY store tomorrow for £100 ! worth of gravel I'll never ever see again..


So a quick word on the costs for this project, in a very rough calculation I think this whole thing will have set me back approx £1500, bear in mind £340 of that was for the two skips. Is it too much ? I don't think so really. Given the difficulties of digging out the entire back garden with no direct access and the inventive ways I've needed to employ to get round problems caused by the lack of space I can imagine any 'professionals' would  have taken me to town for about 3k, so actually I'm £1500 up... No didn't convince me either.

Saying that I've also blown 2 weeks annual leave on getting this done but then who would make a better job than me ?, what I mean is who would care as much to get things just right, certainly not somebody simply looking for a cheque at the end of the job. I've also had a huge amount of fun with the project, don't get me wrong it's been fraking hard and almost a spiritual journey of sorts but to start from nothing and achieve all this single handed make me very pleased.

I've never tackled a project this big before and for a first timer I think I've done all right.

Tomorrow - decking boards !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Friday, 13 August 2010

Day 14 - Friday

So first job of the day was to figure out why the deck frame was longer than the deck boards. Turns out the 360 cm long joists I purchased to form the sides of the frame are actually 362 cm long, nice one nation wide DIY firm, it certainly does have your name on it, written all over it in fact.

It is so typical of the shoddy quality of merchandise you get from DIY chains these days, wood in particular. You really have to check that every single piece isn't bent like a banana, split or has huge chunks knocked out of it.

So after hiking the frame up onto the sleeper wall I removed the end crossbeam, took 2cm of each side of the frame and re-drilled and screwed the crossbeam. With everything now the correct length I was ready for the next job.

While the deck frame sits level on the ground and will be suitably heavy once all the deck boards are attached I want to be really sure that it never moves. So the frame will be secured by bolts at eight points to 75 x 75 fence posts which will be sunk into the ground and concreted in place. So I needed to dig the eight holes, bearing in mind that I'm already at 2.5 feet below the original ground level you can imagine how compacted the earth is and how difficult it was to carve out eight 1.5 foot holes from it, finally 2-3 hours later and I was done.

Last job for the day was to lay the anti-weed fabric under the decking frame.

So the final position for the day was this:

Tomorrow; bolts, legs, pea gravel and maybe, just maybe even some deck laying..

Day 13 - Thursday

The weather was not great today but the rain did hold off for the most part. Today was 'deck frame day', finally after all the days of prep I was at the stage where I could start to actually build something.

With the support platform in place from the day before I was ready to go. The plan was to fix all the crossbeams for the left side first. This all went fairly smoothly, much more so than any task in this project so far.

With the left side complete it was time to prop it up, bring all the decking boards and sleepers inside and then raise the right side of the frame for fixing. Obviously this wasn't very easy but let's skip over that.

With both sides fixed and all cross beams in place I laid down the frame flat, this is the first time I've really been able to see how big the deck will actually be.

I laid out a couple of decking boards only to find that the deck frame is approx 2cm longer than the decking boards ! bollocks, I'd obviously screwed up somewhere but I'll need to figure that out tomorrow.

Day 12 - Wednesday

So the sun came out today - hurrah ! The major task for the day was to fix and bolt together the back wall of sleepers, known as 'The Beast', it comprises four sleepers and forms the retaining barrier for the back bed. With the sleepers overlapping the idea is to use 4 x 75x75 fence posts bolted to the back of the beast so that each post covers two sleepers and each sleeper is fixed to two posts, the posts will be bolted in from behind to keep the front clean using coach bolts. The posts will extend into holes in the ground so that once fixed they can be concreted in.

As I have limited access from behind (oo'er) when the beast is vertical the plan is to lay it down bolt together and then rotate it to vertical dropping the posts nicely into the holes.

Here is the beast laying on its front for marking up the posts and drill holes.

Lets skip over the frustrating 2.5 hours it took to dig the four post holes..

The drilling all went well and with the posts bolted in place and a few extra batons for strength I was ready to rotate ! 

Here is the beast in place, with all posts sitting comfortably in their holes.

With that done there wasn't much of the day left. I thought I'd get a head start for the next morning by moving everything around ready to construct the deck frame.

Space is very limited in my little garden, so limited in fact that with the deck area maximised there is not enough free on each side to be able to use a drill or screw driver. The answer was to construct each side of the decking at a raised angle, about chest height. This gave me the access I needed to work with the drill.

I used the sleepers and decking boards to build a solid platform to work on.

Here is the very first cross beam ready for fixing.